Revolutionize your food production with the
Rotary Disc Texturizer (RDT)
Introducing the RDT
Developed in Denmark, the Rotary Disc Texturizer (RDT) from DANA Technology transforms underutilized raw materials—like fish trimmings and poultry by-products—into high-protein, textured food ingredients with a natural, fibrous structure.
By combining controlled thermal energy with mechanical rotation, the RDT coagulates proteins and carbohydrates to create meat-like textures—unlocking new value in every production line.
Less waste, more value
With rising raw material costs and growing demands for sustainability, food producers face increasing pressure to do more with less. The RDT offers a smart solution—allowing you to upcycle side streams from fish, into high-value, consumer-ready products while maximizing your existing resources.
“We help food producers create more value from what they already have. It’s good for business—and for sustainability,” says Vagn Hansen, CEO at DANA Technology.
Download data sheet
Want to know more about the RDT. Check out this data sheet or get in contact for more information or a meeting.
The Hailia success story
In Finland, seafood company Hailia has integrated the RDT into its production, transforming fish side streams—previously used for oil or flour—into ready-to-eat, high-protein food products.
This innovation has boosted profitability and earned international acclaim, including the 2024 UN Global Call for Food Technology, Best Business award.
Benefits of the RDT
- Reduced energy costs with minimal steam and electricity usage
- Faster production to meet growing demand
- Hassle-free cleaning with automated systems
- Consistent results across every batch
- Compact design to fit into existing facilities
- Fully adjustable for diverse product formulations
How the RDT works
RDT technology is based on the principles of pressing, rotating, turning, and heating. The process involves transferring mechanical and thermal energy into a meat emulsion to coagulate the protein and any potential carbohydrate sources.
The RDT minimizes energy consumption while maximizing output
Indirect steam heating for processing ensures no direct steam escape and precise temperature control with minimal environmental impact. The automated cleaning system saves time and labor costs.
Advanced temperature control
The RDT features zone-specific temperature control, enabling precise heating adjustments for diverse recipes and formulations. This ensures consistent product quality across all production runs.
Process different kinds of raw materials
The RDT efficiently processes various raw materials, including poultry, pork, beef, fish, and machine-separated meat, making it the ideal choice for diverse production needs.
Cleaning and hygiene
The built-in CIP (Clean-In-Place) system prioritizes fast, automatic, thorough cleaning while reducing manual work. After CIP cleaning, the RDT features automatic opening of the top disc to allow quick, hassle-free access to inspection and final cleaning.
Compliance with food regulations
Built with food-grade components, the RDT meets all necessary food processing standards, giving manufacturers confidence in its safety and quality.
Fully adjustable
The RDT’s control panel allows complete customization of parameters, including product flow, temperature, and rotation speed. This flexibility enables manufacturers to create a variety of textures tailored to your specific needs.
Technical specifications
Capacity: Up to 500 kg/h
Steam Consumption: 100 kg/h
Electrical Power: 2.25 kW (3×400/230V, 50 Hz)
Water Usage: 5 liters/min
Compressed Air: 300 liters/min
DANA machinery built to move your business forward
Choosing DANA means choosing a partner dedicated to moving your business forward with innovative processing machinery.
We want to be your trusted partner, helping you move your business forward, today, tomorrow and in the future. Reach out to learn more.
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